Bolt Tensioner Test Bench

Bolt Tensioner Test Bench

Bolt Tensioner Test Bench

The POWERMASTER Bolt Tensioner Test Bench (BTTB) is a compact calibration and testing system designed for hydraulic bolt tensioners. It enables simultaneous measurement of hydraulic pressure and generated tensile load in a dedicated enclosed testing environment.

With an integrated hydraulic power unit and mobile design, the BTTB provides a practical solution for workshops, service centres and industrial maintenance facilities.

Bolt Tensioner Test Bench

Technical Features

  • 4000 kN (400 Ton) maximum testing capacity
  • Suitable for hydraulic bolt tensioners from M20 (¾") to M100 (4")
  • Simultaneous hydraulic pressure and tensile load measurement
  • Integrated PM-EH-1500 electric hydraulic pump
  • Portable digital display unit for pressure and load
  • Dedicated calibration and testing chamber with LED illumination
  • Lockable safety door with protective mesh
  • Multiple mounting locations for different bolt tensioner sizes
  • Sliding hydraulic pump drawer for easy access and maintenance
  • Lockable lower service compartment
  • 360º lockable swivel wheels for workshop
  • Integrated lifting lugs for handling and Transportation

Technical Specifications

Parameter Specification
Maximum load capacity 4000 kN (400 Ton)
Bolt size range M20 (¾") to M100 (4")
Hydraulic pump POWERMASTER PM-EH-1500
Maximum pressure 1500 bar
Hydraulic flow 3.0 L/min (1st stage), 0.7 L/min (2nd stage)
Motor power 0.7 kW
Power supply 230 V AC, 50 Hz, single phase
Hydraulic reservoir 5 litres
Display Portable digital pressure & load display unit
Pressure indicator accuracy ±0.25%
Load cell accuracy ±1%
Dimensions (L x W x H) 1106 x 902 x 1878 mm

Applications

  • Oil & Gas
  • Petrochemical
  • Refineries
  • Power Generation
  • Steel Plants
  • Heavy Engineering
  • Maintenance & Shutdown Services
  • Calibration & Service Centres